Maintenance becomes an Important entity for every industry related activity. The objective of maintenance is to maintain the capability of the system in utmost efficient way. Maintenance includes all activities involved in keeping a system's equipment in working order. Reliability is the probability that a machine will function properly for a specified time
Employees, Contractors, Requesters, and Management can access SPUMAINT across multiple sites and can easily keep their maintenance records in one place.
This application is avilable in the client / server architecture and web based system as well. In the web based system the same is built in the platform agnostic and is also made available in the cloud under the SaaS Model.
PURPOSE OF MAINTENANCE
Attempt to maximize performance of production equipment efficiently and regularly.
Prevent breakdown or failures.
Minimize production loss from failures.
Increase reliability of the operating systems.
To achieve product quality and customer satisfaction through adjusted and serviced equipment.
Maximize useful life of equipment.
Keep equipment safe and prevent safety hazards.
Minimize frequency and severity of interruptions.
Maximize production capacity - through high utilization of facility.
PROBLEMS IN MAINTENANCE
Lack of Maintenance information transfer to the management.
Difficulties in applying quantitative/statistical analysis.
Difficulties in obtaining time and cost estimates for maintenance works.
Difficulties in measuring equipment and resource performance.
Failure to develop written objectives and policy
Inadequate control procedures for work order, service requests etc.
Infrequent use of standards.
Failure to control maintenance work.
Absence of cost reports to aid maintenance planning and control system.
Web based / Client Server Architecture is provided for the better and effective use of the Maintenance Management Tool.
Statistical Tools for Analysis of Maintenance Management such as Root Cause Analysis / Why-Why Analysis / Pareto Analysis etc..
Comprehensive Dashboard features that provide bird's eye view of the Maintenance with Utilization factor, Breakdown history, MTFF and Notifications.
Machine / Equipment Data Management with bay wise categorization and corresponding Machine Breakdown History Management.
Preventive Maintenance Scheduling with Proactive control, Notification and Alerts.
Exclusive Stock Inventory Management module that interacts with stock management with the stores data.
ERP Dual Communication with report post back options.
Advanced Statistical Tool Module available as an Add on Module that uplifts the Maintenance approach to Histogram, Scatter Diagram & RPN which integrates with APQP, PPAP and FMEA.